Cycle time
Cutting, rapid moves, tool changes and auxiliary time are shown separately so the dominant component is easy to identify.
Free production estimate
Connect process and economics: estimate time per part and batch, then machine, operator, tooling, material and scrap costs.
From process to quotation
Cutting time comes from distance and average feed. Rapid movement is corrected by an efficiency factor, while the batch model adds setup, expected scrap and direct costs.
Cutting, rapid moves, tool changes and auxiliary time are shown separately so the dominant component is easy to identify.
Setup is treated as attended; for production you define the percentage of cycle time that actually requires an operator.
Scrap increases expected starts, machine time and material required to deliver the requested number of conforming parts.
Transparent assumptions
The model assumes a repeatable average cycle and statistical scrap rate. It does not automatically include axis acceleration profiles, pallet exchange, queues, downtime, in-process inspection or sales margin. Add them to auxiliary time or other cost when relevant.
FAQ
Cutting distance is divided by average cutting feed. For programs with very different feeds, use a time-weighted value or calculate operations separately.
A machine does not reach maximum rapid speed instantly. The factor roughly accounts for acceleration, deceleration and short moves.
Expected starts equal required good parts divided by yield, where yield is one minus the scrap percentage.
Yes. Set operator attendance to 0% for unattended production; setup time is still treated as attended.
Not automatically. Add an allowance or overhead in the other-cost-per-good-part field when required.
NCTune
NCTune builds dedicated production applications, automation and integrations for CNC processes.