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Scallop height, Ra and Rz calculator

See the ball-end surface cross-section, calculate theoretical Ra and Rz, or choose stepover for a target geometric Ra.

Ra_geo and Rz_geoStepover from target RaSurface cross-sectionLocal calculations

NCTune CNC Toolbox

Choose a machining stepover for the target surface

The calculator analyses an ideal periodic profile between neighbouring ball-end paths and presents it as a clear cross-section.

Ra and Rz from geometry

Calculate theoretical Ra_geo, Rz_geo, profile mean line and scallop height for the entered stepover.

Stepover for target Ra

Enter the expected Ra_geo and the calculator numerically finds the corresponding cutter-path spacing.

Clear limitations

The model is not a measurement and excludes slope, feed-per-tooth marks, runout, vibration and profile filtering.

FAQ

Frequently asked questions

Does a smaller stepover always reduce scallop height?

Yes, in this geometric model reducing stepover reduces the theoretical cusp height.

Will calculated Ra and Rz match a measurement?

Not always. These are ideal geometric values. A measured result also depends on the process, tool, measurement direction and profilometer filtering.

Does the calculator include surface slope?

No. It models a ball end mill on a flat surface; slope changes the effective geometry.

NCTune

Need a custom calculator, generator or postprocessor?

NCTune develops automation and tools for Siemens NX CAM, CNC and production environments.

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